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Bulk Material Handling Equipment

Bucket ElevatorsVertical conveying for powders and bulk solids

Orthman centrifugal and continuous bucket elevators efficiently move bulk materials vertically through an enclosed casing. Buckets mounted on an endless belt or chain carry material from the boot section to the discharge at the head.

Centrifugal elevators operate at higher speeds and discharge material by centrifugal force, while continuous elevators use closely spaced buckets and slower speeds for controlled gravity discharge.

Each elevator is engineered around the material characteristics, required capacity, discharge height, and operating conditions. Designed and built in Cleburne, Texas.

Configurations

  • Centrifugal or continuous buckets
  • Belt, single-chain or dual-chain
  • Heavy-duty construction
Bucket elevator leg rising beside grain storage silos above a line of covered hopper railcars

The Equipment

How a bucket elevator works

A bucket elevator takes material straight up in a small footprint. Built for gentle handling, it moves material with minimal product degradation.

Feed

Material enters the boot section at a controlled rate through an inlet configured for the selected elevator design.

Load Buckets

Buckets on an endless belt or chain pick up the material at the inlet chute.

Lift

Buckets mounted on an endless belt or chain lift material vertically through an enclosed casing.

Discharge

Material exits by centrifugal force or controlled gravity discharge, depending on the selected elevator design.

Bucket Styles

Centrifugal or continuous

The bucket style sets how material leaves the elevator. Selection depends mostly on the capacity you need and how your material behaves.

Centrifugal Bucket Elevators

Higher speed · spaced buckets · centrifugal discharge

Spaced buckets run at higher speed. As each bucket rounds the head, centrifugal force throws the material out of the bucket and into the discharge.

Best suited for free-flowing bulk materials such as grain, animal feed and sand.

Continuous Bucket Elevators

Slower speed · closely spaced buckets · gravity discharge

Closely spaced buckets run at slower speed. Material discharges by gravity onto the back of the preceding bucket, which guides it into the discharge throat.

Best suited for fragile, light or abrasive materials where degradation, aeration or corrosion must be kept to a minimum.

Applications

Applications and materials

From free-flowing grain to fragile and aerating powders, there is a bucket elevator design for the material.

Grain & Agriculture

Free-flowing materials like corn, wheat, soybeans, and other bulk grains elevated to storage bins, cleaning equipment, and load-out systems.

Animal Feed

Feed meal, mash, pellets, and dry ingredients transferred to mixers, processing equipment, and storage bins.

Cement & Lime

Crushed limestone, lime, and suitable dry bulk materials elevated between processing and storage equipment.

Mining & Minerals

Dry sand, crushed minerals, and granular materials handled in heavy-duty conveying applications.

Chemicals & Fertilizers

Soda ash, fertilizer granules, and other suitable dry bulk chemicals elevated to storage and processing equipment.

Specifications

Technical specifications

Grouped so it is clear what is a capability the elevator can be designed to, what is a typical operating parameter, and what is a design consideration for your installation.

Capability range

Discharge design
Centrifugal or continuous
Bucket carrier
Belt, single chain, or dual chain, depending on elevator series
Discharge height
Up to 125 ft; custom-engineered based on elevator configuration, shaft sizing, loading, and installation requirements
Capacity
Up to 12,400 ft³/hr; final capacity dependent on material and selected design
Buckets
Selected from standard configurations based on material characteristics and required capacity

Design considerations

Material characteristics
Free-flowing versus fragile, light or aerating
Material of construction
Carbon steel (CS), 304SS, or 316SS, with optional abrasion-resistant (AR) steel liners and wear protection
Operating speed
Drives bucket size, spacing and speed
Head section
Drive pulley or sprocket with engineered shaft and bearing assemblies
Boot section
Boot pulley or sprocket with adjustable take-up arrangement
Take-up
Screw take-up standard; internal gravity take-up available
Access & inspection
Access and inspection doors provided for maintenance

Reading these numbers: capability range is what a bucket elevator can be designed to deliver, not what every unit does. Typical operating parameters shift with material and capacity. Final specifications are confirmed by Orthman engineering against your material, capacity and layout.

Questions

Bucket elevator FAQ

Direct answers to the questions we are asked most when engineers and plant managers are evaluating bucket elevators.

What is a bucket elevator?

A bucket elevator moves powders and bulk solids vertically. A series of buckets attached to an endless belt or chain catch material from the inlet chute at the boot section, lift it up the casing, and carry it over the head pulley or sprocket into a discharge chute.

What is the difference between centrifugal and continuous bucket elevators?

Centrifugal elevators run at higher speeds with spaced buckets, and centrifugal force throws material from each bucket into the discharge. Continuous elevators run slower with buckets closely spaced; material discharges by gravity onto the inverted front of the bucket ahead, which guides it into the discharge chute.

Which type is right for my material?

Free-flowing bulk materials such as grain, animal feed and sand are usually suited to centrifugal elevators. Fragile, light or abrasive materials, where degradation, aeration or corrosion must be minimized, are better suited to continuous elevators. Final selection depends on the capacity you need and the characteristics of your material.

Are Orthman bucket elevators built with belt or chain?

Both. The buckets can be mounted on an endless belt, single-chain or dual-chain, and Orthman engineering selects the carrier together with the bucket style for your material and capacity.

How are bucket elevators accessed for maintenance?

Orthman bucket elevators are built with access and inspection doors, so the buckets, belt or chain, and pulleys can be checked and serviced without dismantling the casing.

What bucket styles and materials are available?

Orthman bucket elevators can be configured with AA or Tiger-Tuff (TT) buckets for centrifugal discharge and MF (Medium Front) buckets for continuous discharge. Bucket material options include carbon steel, stainless steel, abrasion-resistant (AR) steel, ductile iron, HDPE, nylon, and urethane. Food-grade polymer options are also available. Bucket style and material are selected based on capacity, abrasion, impact, temperature, corrosion, and application requirements.

Tell us what you need to lift, and how high

Send your material, capacity and discharge height, and we will size a bucket elevator around them. If a bucket elevator is not the best answer, we will tell you which of our conveying products is — and we build those too.

Application Worksheets → Product Catalogs →